蒸汽机锅炉模型 热管PM RESEARCH'S下午研究的Vertical Boiler立式锅炉Put life into your steam engines,run them on live steam.把生活到您的蒸汽机，运行他们对生活的蒸汽What asight！什么是忽视！This boiler will easily run one of our well这很容易会锅炉运行我们的一个好constructed#2,#3 or#5 steam engines for light-duty use兴建#2，3号或5号蒸汽机为轻税，使用and demonstration purposes.和示范的目的The boiler kit comes with just about everything you need to build agreat vertical boiler.锅炉套件，只要一切你需要建立一个伟大的垂直锅炉You'll find the material nessesary to make the riveting tools except the anvil itself.您可以找到的物质nessesary使铆工具，除砧本身。
Lets start with making the tools for installing the tubes as well as the rivets.让开始与决策的工具，安装管道，以及为铆钉Then we will be set to begin on the boiler itself.然后，我们将被设置为开始对锅炉本身Ther are four tools needed for setting the rivets.有四个必要的工具，订定铆钉The three on the right are for the outside of the heads,while the anvil and another punch is for the inside to hold the rivet in place while swagging and peening the head over.三个在右边，是为外面的元首，而砧和另一冲床是为内举行铆钉在的地方，而swagging和喷丸头以上PM gives an excellent discription of how to make the tools,harden them and also how to properly set them.时给出了一个良好的discription如何使工具，变硬，他们也如何正确设置。
Also shown is how to make the flaring and rounding over tool for installing the firetubes.还表明，是如何使燃烧和四舍五入，超过的工具，安装firetubesAgain they give agreat discription of how to do this.再次给予他们一个伟大discription如何做到这一点To the left is the anvil tool that is used to hold the rivets while you set them in place by peening them.到左边是砧的工具，是用来举行铆钉，而您所设定的，他们在的地方，由喷丸他们Its really asimple job taking only about aminute for each one.它真是一个简单的就业考虑，只有约一分钟，每1Notice on the two tools on the right side have bands on them.通知就这两个工具在右侧有阶，对他们的影响。
The middle one with the longer band is the deeper of the two which are hard to tell apart.中东一与较长的波段是更深的两个，这是很难说，除了The one on the right has ashallow band indicating the hole in the end is shorter.一个在右边有一个浅带，表明该洞在年底较短It makes it alot easier when installing them.它使很多时，更容易安装The picture on the left shows how Iadded three pieces of 1/4"square to my anvil to help hold it in my vise.You can see where Itacked two on the top and there is also one on the bottom.My vise was allowing it to slip down and this prevented it from moving.图片在左边显示我如何补充，三件1/4"广场，我的砧，以协助举行，它在我vise。
你可以看到我tacked两个对顶，也有一对底部vise是我的允许它的支路下来，这使它无法移动Shown is the flaring tool used for the boiler tubes,The one on the left is used for rounding over the tubes while the right one is used to start the flare so the left one can bend them down flat.显示是燃烧的工具，用于锅炉管，一个在左边是用于四舍五入超过管，而正确的，一个是用来启动耀斑，使左边的人可以弯下来的单位The thirteen boiler tubes were cut to length with my small cutoff tool.该13锅炉管被切断，以长度与我的小截止工具Its great for small pieces of copper and brass.其强大的为小件铜和黄铜I wouldn't want to cut much larger than these tools.我不会要削减远远大于这些工具。
I bought it from for 20 dollars on sale.我买它从为20美元出售A good deal for the money！是一个很好的协议，为钱！The pieces were then deburred and the ends cleaned for soldering该件当时deburred和结束清理焊接While making the tools Ialso made four wooden blocks to use as spacers between the top and bottom sheets.而决策的工具，我也取得了4块木制使用作为间隔之间的顶部和底部的工作表This enables you to use abolt provided to flare out the tubes这样，您就可以使用螺栓提供耀斑列管Here we have seven tubes installed with six to go.在这里，我们有七管安装6路要走Use adrop of oil on the end of the flaring tool as it makes it much easier and does abetter job.使用减少了对石油的结尾部分燃烧的工具，因为它使得它容易得多，并做得更好。
You can clean the oil off before soldering.您可以清洁石油起飞前，焊锡I thoght this might be aproblem but after using agood degreser and some alchol it soldered just fine.i thoght这可能是一个问题，但用后一个良好的degreser和一些酒精，它焊接刚才的罚款I'm getting ready to flare the tube first and then round over the end using the other side of the tool.我准备耀斑管，然后第一轮比上年末使用对方的工具It only taks afew minutes to install each tube.它只是taks了数分钟，安装每个管The whole job took less than an hour.整个工作用了不到1小时Here's good picture of the boiler tube tool.这里的好图片的锅炉管的工具I changed mine alittle from what PM showed in his drawings.我改变小煤矿从什么时表明，在他的图纸。
On the left side of the tool Imade the part that goes in the tube with a2 degree taper to try and expand the tubing as its flared.在左侧的工具，我那部分有云，在管内2度锥度尝试和扩大油管作为其爆发You can see the backup wooden blocks in this picture.你可以看到备份的木制座在这方面的图片There is also asmall radius as PM shows on the drawings.还有一个小半径作为时，表明对图纸This gives anice radius when the tubes are bent over.这使尼斯半径时，管热衷I didn't try to anneal the tubes as they bent just fine with no splitting at all.我没有尝试退火管，因为他们一意孤行，只是罚款，没有分裂，在所有I helped afriend build his boiler acouple of years ago and we had aproblem fitting the two ends into the boiler sheel and keeping thm tight to the flares.我帮一个朋友建立他的锅炉在数年前和我们有一个问题，拟合两端进入锅炉sheel和保持thm紧绌，向照明弹。
That is why Iput asmall angle on my tool to try and keep them tight.这就是为什么我提出一个小角度对我的工具，试图让他们紧张It worked well but Ialso deceided to silver solder them in place before sliding it into the boiler shell.The joints came out well using the solder and flux that PM gives you in the boiler kit.它运作良好，但我也deceided银焊料的地方，他们在之前，滑动到锅炉shell.the关节出来，以及使用焊料和助焊剂时说，让您在锅炉试剂盒I did burn the flux alittle but no problems at the joints.我本来烧伤通量小，但没有问题的接缝I'm not sure what the silver content is but it seems alittle softer than most.我不知道是什么银的内容是，但似乎有点软，比大多数。
I'm sure it'll hold up just fine.我敢肯定，这将阻碍了刚才的罚款I left three of the wooden blocks in place while soldering it up.我离开的三个木座在的地方，而焊接起来Notice how well the solder flowed thru from the overside of the joint.通知如何好焊料流到通过从overside的联合I'm willing to bet the farm that these joints won't leak.我愿意打赌，农场，这些关节不会泄漏I used aoxygen acetylene brazing torch set on the soft side.我用一氧气乙炔焊炬定于软的一面A size 0gives you more than enough heat.大小0让您足够多的热量A propane torch such as burns-o-matic should work just fine also.丙烷火炬，如烧伤-邻专题的工作应该也只是罚款。
A picture of the other end一张图片的另一端A pictures worth athousand words！1一图胜千言！I was happy the way everything was going at this point.我很高兴的方式，一切准备在这一点上Now for fitting it together and drilling the rivet holes.现在装修一起来和钻井铆钉孔Most people you talk to hate this part but Ifound it to be very enjoyable.大多数人都请您谈恨这部分，但我发现它是非常愉快I had anew laser to help locate the holes and the tools were all set to go so lets get at it.我有一个新的激光，以帮助找出漏洞和工具均设定为这样可以让得到它A template for all the holes were given on the blue prints.模板为所有这些漏洞大都是由于对蓝版画。
I simply copied it on my scanner and tried it on the outside boiler shell.我只是复制，它在我的扫描仪，并试图将它外面的锅炉壳To my suprise it fit very well and was only off an RCH.我感到惊讶，它适合非常好，只是小康二○○一If you don't know don't ask！如果您不知道不要问！I started by drilling all the holes out for the inlets and outlets of the boiler.我开始钻所有孔为入口和出口锅炉I had to file and sand down the boiler tube sheets to fit into the boiler shell.我不得不文件和砂下来，锅炉管板，以符合锅炉壳I made fast work of it by chucking it in my lathe and let that do the work for me.我快速的工作，它的夹具，它在我的车床，让这样的工作对我来说。
If you look close in the picture you can see the red light from my laser center finder.如果你看看密切在图片中，您可以看到红灯，从我的激光中心查找A really great tool and time saver！一个真正的伟大的工具，并节省时间！A 60 dollar tool from the 60美元的工具，由The instructions tell you to just start with 4rivets in the top and bottom sheets to begin with.的指示，告诉你，刚才开始与四铆钉在顶部和底部的表开始I thought it would be best to follow what they want you to do.我认为这将是最好的跟随他们想要你做Generally Iget ahead of myself and found out later if Ifollowed instructions Iwouldn't have painted myself into the corner of the room.一般我未来的自己，发现后，如果我遵循的指示，我也不会画到自己的角落房间。
It comes only with age！它不仅与年龄！--The first eight holes were drilled and then then then the tubes were taken out of the shell and the holes were deburred.第一八洞钻出，然后，然后的话，管带出蚬壳和洞deburredThe tubes were installed back into the boiler shell.这些铝管安装到锅炉壳The eight rivets were then installed in place by using the anvil on the inside and setting the rivet with the first tool to bring everything up nice and tight.8个铆钉，然后安装在的地方，用对砧内设置铆钉与第一工具，使所有的尼斯和紧迫The second tool was then used to swage out the rivet.第二个工具，然后用于swage出铆钉。
The firt tool required two light blows until you could see the pieces come together.该firt工具所需的二轻的打击，直到您可以看到件走到一起The second tool also required two good hits using a10 ounce ball peen.第二个工具，还需要两个很好的安打使用十盎司球peenThe rivet was then pounded down with 2or three ligher blows using no tool at alol.铆钉，当时冲击，下降2个或3 ligher打击使用没有工具alolIt was then given two or three good hits with the rounding over tool.当时由于两个或三个良好的安打与四舍五入超过工具After acareful look Idressed it up to look uniform with five or six lighter blows.经过仔细研究i穿着起来看看制服与五或六轻的打击。
By then Icould feel the new rounded head becoming work hardened.通过的话，我可以感觉到新四舍五入成为头部的工作硬化Each rivet only takes aminute or two to do.每个铆钉只需要一两分钟的事The eight rivets drew everything up nice and tight so Idrilled the rest of the holes for the rivets.8个铆钉提请所有的尼斯和紧迫，所以我钻出其余的孔为铆钉I used asmall grinder with awheel to clean up all of the burrs the drill left behide.我用一个小磨床与砂轮清理所有的毛刺演练左behideI then drilled the four holes for mounting the boiler to its base and also the top smoke hood.然后我钻四个洞安装锅炉，其基地也顶端烟雾遮光罩。
Rivets铆钉All全部Done！做完！I then soldered up the top and bottom of the boiler.当时我焊接起来的顶部和底部锅炉I only used the torch on the outside of the boiler as Iwanted the heat to pull the solder thur to the rivets heads on the outside.我只用过的火炬，对外面的锅炉，正如我希望的热拉焊星期四向铆钉元首对外部I took the time to hit every rivet from the inside.我的时间，以达到每一个铆钉从内Hopefully the solder will pull to the outside and leave anice finish there.希望焊料将退出向外界留下尼斯完成It sure looks good on the outside providing there's no leaks.它肯定看起来很不错对外部提供，有没有泄漏I wouldn't bet the farm on this one！我不会打赌，该农场就这一个！Plain soap and water was used to clean the flux.平原肥皂和水，用清洁的通量。
Checking the outside rivets Ican see solder under most all of the heads.检查以外的铆钉，我可以看到焊下，大部分所有的元首It will clean up nicely and hopefully there will be no leaks将清理好，并希望将不会有任何泄漏I deceided to do alow pressure air test followed by ahydro test so ahose barb was machined up with a1/4 X40 thread to fit one of the openings.i deceided做低气压的空气测试，然后由水力试验，使胶管烧烤被加工了一个1/4×40线程，以适应一个开口Note the rubber band installed under the rivets to help hold the soap solution near the riveted joints.注意：橡皮筋下安装铆钉，以协助举行肥皂解决附近的铆接接头。
After alow presure air test of 20 lbs.后一个低压力的空气测试二零磅A hydro test was done at 1-1/2 times the working pressure.1水电测试是在1-1/2倍的工作压力I have very high city pressure so no pump was needed.Note the small leak on 1of the threads on the bushings.我有非常高的城市压力，所以没有泵是必要的注意到小漏对1线程对套管I filled the boiler with water and removed all of the air.i，填补了锅炉水，并取消所有的空气I hooked it up to full city pressure with agauge on it using the hose barb.i迷上了它，以充分的压力，城市与衡量对使用软管烧烤The gauge was at 92 lbs.该指数是在92磅and holding steady.和保持稳定With that out of the way now to finish it up.同指出，现在的方式完成了。
I indicated up the base piece and did the small amount of machining on it.我表示了一块基地，并有少量的加工上I then cut the opening for the firebox with an 1/8"mill.Be sure and leave acouple of spots uncut as hinges to keep the piece from kicking out and hurting you.It happened to me once afew years back.Luckly it flew pass my left ear！我当时削减开放为燃烧室与1 1/8"轧机务必留下一对夫妇的景点uncut作为的关键在于把一块从脚踢出来，伤害了你，它发生在我一次，几年回luckly它飞抵通过我的左耳！Now to fit the door to the opening.现在，以适应的大门开放It took abit of hand filing on the back side in order to have anice fit.花了一点，另一方面对备案背面为了有一个好的适合。
It seems like combusion air comes in from the bottom of the door where there is aslot where the copper used to be.好像燃烧的空气来在从底部的大门，那里有一个插槽的地方铜用the latch was filed abit but Iwaited for drilling the hinges for final fitting.闩锁递交了一点，但我等待钻铰链的最后装修This side took the most filing to fit proper.这方面采取了最备案，以适应适当的I used afairly course half round and didn't smooth it up to afine finish as it was hidden when installed.我用一个相当的过程中有一半轮，并没有顺利进行，它以优良完成，因为这是隐藏在安装时I'm guess I'm rushing abit because Iwant to start my new Horizontal boiler that Ijust received the other day.我猜我赶了一点，因为我想开始我的新水平锅炉，我刚收到的其他天。
From the door Ijumped on the top smoke pipe hood.从大门，我就跳下对顶端烟管遮光罩I just needed to smooth it out alittle and fit it to the boiler shell as well as bore the end alittle bigger for the smoke stack.我只需要顺利出一点和适合它的锅炉壳以及孔底有点大，为烟雾堆栈It was difficult to hold in my chuck and Ididn't feel like changing chucks.这是难以举行，我夹头和我不一样，觉得改变夹头There was just enough material to grab it at the very top.有刚好够材料的抓斗，它在最高层Because it wasn't in too well Itook very small cuts until it fit in the boiler shell.因为它不是在太清楚了，我很小的削减，直到它适合在锅炉壳。
Everything seemed to fit nicely so Ishould ba able to finish it up tomorrow except for the painting.一切似乎合适的很好，所以我应该广管局能够完成它的明天，除了画Now to figure out what colors to use that is high temperture.现在要弄清楚是什么颜色的使用，就是高温There generally isn't alot of choices at Home Depot but afriend suggested NAPA.有一般是没有太多的选择，在Home Depot的，但朋友建议纳帕They have 1200 degree as well as alot of choices of a500 degree engine block paint.I wound up with asatin like 1200 in black for the shell and abronze for the door and hood.他们1200年的程度，以及很多选择了一个500度的发动机缸体油漆，我的伤口了一个缎子一样，1200年在黑色为外壳和铜牌，为的大门和遮光罩。
This was a500 degree and should hold up just fine.这是一个500度，并应举行了刚才的罚款The trade name of the paints were Duplicolor.贸易名称，该涂料被duplicolorThe fire box was fitted to the boiler and the holes drilled and tapped to hold it in place.消防箱被安装在锅炉和孔钻和挖掘举行，它在的地方The hole for the relief valve was milled because it was abit into the tapered part of the fire hood.该洞为溢流阀是球磨，因为它是位进入圆锥的一部分，消防遮光罩It was also done on the right side and the hood turned around as there was aslight blemish in the front of the hood from apiece of sand in the casting.也有人做在右边和遮光罩扭转为有轻微的污点，在前线的引擎盖由一块在砂铸造。
This was fixed by using adab of high temp silicon.这是固定使用，民建联的高温硅I sure PM would have replaced it if Ihad asked but it was really quite small and when painted was not even noticed.我当然会时，已取代了它，如果我曾问，但它真的是相当小的时候画甚至没有注意到I really did not even have to face it to the backside.我真的没有，甚至要面对它背面I did most the turning of the smokepipe cap with regular lathe bits but Idid the radius with asmall hand held wood lathe cutting tool.我本来最转折的smokepipe上限与定期车床位，但我半径一小手举行的木材车床刀具It only takes aminute to put anice rounded edge on the top of the cap.只需要一分钟，把好四舍五入的优势上方的上限。
It really cuts quite easy and you could make it as fancy as you wanted this way.是否真的削减很容易就可以使它花式作为你想这样做Just watch the fingers！只是看手指！One of the last machining steps was to drill out for the hinges for the firedoor when Iran into my first major problem.最后一个加工步骤，是为了演练为铰链为firedoor当我冲进我的第一个重大问题When drilling the door it went well until Iwas alittle over half way down into the door.当钻井的大门，到了，直到iwas有点超过半数的方式进入的大门It started drilling abit slower and slower.它开始钻探有点慢，慢I was watching my gauge and thought Ionly had an 1/8"more to go.I deceided Ihad better check things instead of breaking the bit off in the last piece.When Ichecked the hole Ifound Iwas only half way done.I figured the bit was slipping up in the chuck.I removed the bit and noticed it was quite dull on the end.I compared it to another bit and found it to be afull 3/8"shorter than it should be.我看着我的了解与思考，我只是有一个1/8"更多的去，我deceided我有更好的东西，检查，而是打破了位，在最后一块，当我检查孔我发现我只是做了一半路程我想通了钻头打滑，在夹头，我删除了位，并注意到它是相当沉闷就结束，我相比，它的另一个位，并发现这是一个充分3/8"较短，比它应该的。
I must have hit apiece of sand in the casting and wore the bit down.我必须有击中一块砂在铸造和穿该位向下I rechucked it in upside down and started in from the other side.I got in about 3/8"when it wouldn't go any further.I checked out the bit and found Itook the cutting edge off that drill also.After measuring Ifound Ionly lacked less than 1/8"to get the hole drilled.i rechucked它在倒，并开始在从其他side.i得到的约3/8"时，它不会去任何进一步的，我签出该位，并发现了最前沿小康说，演习还后，测量我发现我只是缺乏少于1/8"获得钻孔I tried again with another bit and ruined that one and made no head way at all.我试图再次与另一位和毁之一，并且没有头的方式在所有。
I inserted apiece of 1/16"bass in the bottom hole and glued it in place and turned down apiece of small hex brass stock for thr top hinge.It works fine and beats sending for another door casting.i插入交的1/16"低音在井底和胶合板，它在地方和否决的一块小十六进制黄铜股票为苏氨酸顶端铰链，它的优良工程和节拍派遣另一门铸造Everythings done and now for the painting！everythings所做的和现在画！PM's 0-60 PSI Gauge下午的0-60防扩散安全倡议衡量特别声明：1：资料来源于互联网，版权归属原作者2：资料内容属于网络意见，与本账号立场无关3：如有侵权，请告知，立即删除。