December 1999,数字化革命,DIGITAL REVOLUTION 2000,December 1999,Q.为什么采用数字化? A. 100% 重复精度,可控硅焊机,数字化焊机,H. Hackl 7/98,DIGITAL WELDING - POWERSOURCES,初级开关电源,December 1999,逆变技术,H. Hackl 7/98,DIGITAL WELDING - POWERSOURCES,全数字焊机框图,December 1999,数字化焊机（不带脉冲）,TS 5000 / TS 5000 C,TS 4000 / TS 4000 C,DIGITAL REVOLUTION - CONCEPT,December 1999,标准面板,DIGITAL REVOLUTION - CONCEPT,December 1999,全数字焊机（带脉冲）,TPS 5000 / TS 5000,TPS 4000 / TS 4000,DIGITAL REVOLUTION - CONCEPT,TPS2700,December 1999,COMFORT焊机面板,DIGITAL REVOLUTION - CONCEPT,December 1999,显示器,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,3.5,55,DIGITAL REVOLUTION - CONCEPT,December 1999,便携式MIG焊机TPS2700,270 Ampere 27 kg,Steel0,81,01,2---- CrNi0,81,01,2---- Aluminium0,81,01,2---- CuSi3----1,0 -------- CuAl80,81,01,2---- Flux cored wire--------1,21,6 Innershield------------2,0,DIGITAL REVOLUTION - CONCEPT,December 1999,JOBMASTER 焊枪,DIGITAL REVOLUTION - CONCEPT,推拉丝焊枪,用于较长距离Al 焊丝输送 用于较长距离特细焊丝输送 带有 Jobmaster 功能 带有无飞溅引弧功能,December 1999,送丝机 VR 4000 C,DIGITAL REVOLUTION - CONCEPT,December 1999,,VR 7000送丝机,DIGITAL REVOLUTION - CONCEPT,December 1999,VR 2000送丝机,7,9kg D 200 spool,2-rolls system Flowmeter,December 1999,FK 4000FK 4000 R 1600 W2350 W,冷却水箱,DIGITAL REVOLUTION - CONCEPT,December 1999,,移动车架,DIGITAL REVOLUTION - CONCEPT,December 1999,,送丝机小车,DIGITAL REVOLUTION - CONCEPT,December 1999,,双送丝机,DIGITAL REVOLUTION - CONCEPT,December 1999,,HUMAN 4000,DIGITAL REVOLUTION - CONCEPT,December 1999,遥控器,TR4000 C,TR4000,TR2000,DIGITAL REVOLUTION - CONCEPT,December 1999,RCU 4000遥控器,,,,DIGITAL REVOLUTION - CONCEPT,RCU 4000全功能的遥控器 : Full remote access for digital power sources Robot welding,December 1999,TR 1000 / TR 1100遥控器,TR 1000,TR 1100,December 1999,焊机软件升级,DIGITAL REVOLUTION - CONCEPT,December 1999,数字化电源可选配的软件,JobExplorer Win RCU Fronius Backup Gun-Trigger Service modulel Job correction,Software V2. 70.3 supports following functions:,December 1999,SOFTWARE WIN RCU,December 1999,SOFTWARE FRONIUS BACKUP,December 1999,铝焊无飞溅引弧,DIGITAL REVOLUTION - CONCEPT,H. Hackl 7/98,DIGITAL WELDING - POWERSOURCES,焊接电弧,,脉冲电弧,,短路过渡电弧,,喷射电弧,旋转电弧,December 1999,引弧,常规引弧,数字化引弧,DIGITAL REVOLUTION - CONCEPT,H. Hackl 7/98,DIGITAL WELDING - POWERSOURCES,短路过渡,December 1999,短路过渡,可控硅焊机,数字化焊机,H. Hackl 7/98,DIGITAL WELDING - POWERSOURCES,特有的波形,H. Hackl 7/98,DIGITAL WELDING - POWERSOURCES,收弧过程,常规,数字化,December 1999,收弧,数字化收弧,普通收弧,December 1999,弧长控制,,A,B,,,,,干伸长 A: 8 mm B: 35 mm,,,DIGITAL REVOLUTION - CONCEPT,H. Hackl 7/98,DIGITAL WELDING - POWERSOURCES,实例,焊接电流: 200 A 焊接电压: 24,6 V 焊接速度: 40 cm/min,H. Hackl 7/98,DIGITAL WELDING - POWERSOURCES,焊铝时的金属过渡方式,短路过渡电弧,1,5mm,I = 80 A U= 13,8 V vD= 5,2 m/min,脉冲电弧,I =45 A U=16,7 V vD=2,9 m/min,角焊板厚:1,5 mm 母 材 : AlMg 3 焊 材 : AlMg 4,5 MnZr 1,2mm 保护气体: Argon 4,6,December 1999,焊铝的起弧,,常规,数字化,母 材 : AlMg 3 焊 材 : AlMg 4,5 MnZr 1,2mm 保护气体 Argon 4,6,DIGITAL REVOLUTION - CONCEPT,December 1999,特殊焊铝程序,,DIGITAL REVOLUTION - CONCEPT,December 1999,总结,最高的的控制精度 很好的引弧性能 优化的熔滴过渡 特别设计的电流波形 灵敏的弧长控制 极高的应用灵活性,DIGITAL REVOLUTION - MIG BRAZING,新增功能,扩展了焊铝程序- AlMg 4,5 Mn- AlSi 12 无飞溅引弧 协同脉冲功能 特殊设计,Name des Erstellers 1/98,NAME DES VORTRAGES,无飞溅引弧过程,缓送丝 焊丝接触工件停顿 小电流引弧 焊丝同时回抽 至设定弧长时焊接过程开始,Name des Erstellers 1/98,NAME DES VORTRAGES,对比,常规引弧,无飞溅引弧,Name des Erstellers 1/98,NAME DES VORTRAGES,协同脉冲程序,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,电流 / 送 丝速度,Arl,频率,dFd,dFd,时间,起始电流,收弧电流,送 丝速度,,,,,,,,,,,,,December 1999,特殊四步焊接,特殊4步,Name des Erstellers 1/98,NAME DES VORTRAGES,协同脉冲参数,协同脉冲参数可以在“设置菜单”中调整: F频率 OFF - 5,0 Hz (min. 0,5Hz)(频率越高焊缝波纹越密) Arl弧长控制 +/-30% (upper area)(lower area on the operating panel) dFd送丝速度变化幅度 0 - 2,0m/min,Name des Erstellers 1/98,NAME DES VORTRAGES,焊缝外观AlMg 3 板/ AlMg 5 焊丝,F = 2 Hz,F = 5 Hz,F = OFF,焊缝外观,频率低 =波纹粗,频率高 = 波纹细,December 1999,双脉冲焊缝外形,December 1999,市场针对性,手工MIG焊铝 所有铝材的焊接,DIGITAL REVOLUTION - ALU-EDITION,。