Day/Date 天/日期Test试验Purpose of Test 试验目的Test activities 试验活动Remarks 备注Day 1第1天11/08/2006Rotor run-in: 转子试转:Crank test 摇 转试验1. Lis ten for rubs or unusual noises听是否有摩擦 和异常噪音2. Functional test of emergency trip button 紧急跳 闸按钮的功能试验3. Purge speed cranking for rotor vibration check 以 吹扫速度摇转,检查转子振 动情况4. Monitor LCI startingtemperatures and operation 监视器LCI起动温度 和运行5. Air blowing the purge piping of D5 and PM4 gas fuel during crank 摇转期 间给D5和PM4吹扫管鼓风6. Check operation of lift oil and turning gear 检 查顶轴油和盘车的运行1. Roll up to 50 rpm trip by DCS emergency push button and 200 rpm and trip by GT MK 6 control emergency stop 通过DCS紧急按钮逐渐增加到 50rpm,通过GT MK6控制紧急停 机跳闸2. Res tart, accelera te to go to Purge speed for 5min and select normal stop 重起,加速到 吹扫速度5分钟,选择正常停止3. Res tart, hold at purge speed and air blowing the piping of D5 and PM4, trip by DCS customer trip (L4CT) after 30 Min crank test 重起,保持 在吹扫速度,给D5和PM4管道 鼓风,在30分钟摇转试验后通 过DCS客户跳闸(L4CT)跳闸4. Verify coast down to turning gear核实惰行至盘车5. Monitor vibration levelsthrough out the test period 监视整个试验期间的振动级Use auto start-up sequences to prepare the unit for aReady- to-S tart 米用自动走动 顺序将机组准备好“准备起动” Rub checks are performed 检杳 摩擦ADRE vibration monitor to be connected连接ADRE振动监视器Aft er Shu t-down 停机后Reinstate the piping spool of D5 and PM4 pipe work after shutdown停机后重新恢复D5和 PM5管子的导管Day 1Rotor1. False fire 假点火1.Select fire for false fireAfter Shut-down 停机后第1天run-in:2. Actual First Fire toand check unit for gas1. Install balance shots if required11/08/20转子试FSNLleaks, and P2 pr. Check 选如果需要,安装平衡粒06转:实际第一次点火至FSNL择假点火的火,检查机组是否2. Repair any leaks / defects iden—False漏气,和P2。
检杳tified修复发现的泄漏/缺陷firing,2.Verify unit trip and coast3. Replace or clean the strainers ofactualdown to turning gear 核实机LP Hood spray, CEP, BFP and drainsfirst组跳闸,惰行至盘车spray and perform any other mainte-firing3.Actual first firing andnance items as required 更换或清洁低andcheck for gas leaks at fir—压罩喷嘴、EDP、BFP和疏水喷嘴的滤网,FSNL 假ing speed实际第一次点火,根据需要执行其它维护项点火,检查点火速度时是否漏气4. Inspect and clean start up tempo—实际第4.Acceleration unit up torary gas strainers and seal—一次点FSNL and stabilized min 4ing/cooling air if required to clean火和hours thermal soak检查和清洁起动临时气体滤网和密封/冷FSNL5.Start up heater commission—却空气(如果需要清洁的话)ing将机组加速到FSNL,至少稳定4小时热浸泡6.Normal down unit and keepturning gear on for naturalcooldown.机组正常停机,保持盘车,自然冷却7.Monitor vibration levelsthrough out the test period监视整个试验期间的振动级Day/Date天/日期Day 2第2天11/09/2006Test验Rotorrun-in:转子试转;Startup andFSNL起动和FSNLpu丄 pose of Test ~ 的 的Test activities ^试活^动1. FSNL and heat soak for 4 hoursFSNL和热浸泡4小时1. Start normally, go to FSNL and stay there if vibration levels acceptable 正常起动,至FSNL,如果振动级可以 接受,保持2. Elec trical tes t电气试验1) Shaft voltage test 轴电 压试验2) AC impedance test 交流阻 抗试验3) Main transformer Short circuit test with the connection of Generator by EX2100 power通过EX2100电力连接发电机 做主变压器短路试验4) Open circuit test by EX2100, The test voltage will be variable from 0V to 20.52KV(1.08PU of 19KV)通过 EX2100做开路试验,试验电压从 0V至20.52KV(19KV 的1.08PU/)5) Megger check for seal casing and bearing (T8) at col- lec tor end side用迈格表检查收 集器端侧密封缸和轴承(T8)3. Check HRSG expansion.检查 HRSG的膨胀4. Shutdown unit and keep turning gear on for natural cool down.让机组停机,保持盘 车,自然冷却5. Monitor vibration levelsthrough out the test period 监After Shut-down 停机后1. Install balance shots if required 如果需要,安装平衡粒2. Repair any leaks / defects identified修复发现的泄漏/缺陷3. Replace or clean the strainer of LP Hood spray, and drains spray and perform any othermaintenance items as required 更 换或清洁低压罩喷嘴和疏水喷嘴,根 据需要执行其它维护项4. Inspect and clean start uptemporary gas strainers and seal- ing/cooling air if required to clean检查和清洁起动临时气体滤网 和密封/冷却空气(如果需要清洁的 话)Day/Dat e天/日 期Test 试 验Purpose of Test 试验目的Unit activities 机组活动Remarks 备注Day 3第3天11/10/2006RotorRun-in: ;转子 试转;FSNL1. Run up to FSNL 运行至 FSNL2. Perform off line electrical tests执行脱机电 气试验3. Dummy synchronization test伪同步试验4. Protection test 保护试验5. Synch check同步检查6. EX2100 on-line testEX2100联机试验1. Uni t res tart to FSNL 机组重 新起动至FSNL2. EX2100 Offline testEX2100脱机试验1) Manual high and low lim- it,手动高低极限2) Offline OEL limit test 脱 机OEL极限试验3) Offline OEL trip test.脱 机OEL跳闸试验4) Voltage high trip test.电压高跳闸试验5) V/HZ straight time/ Reverse time trip.V/HZ 正向/反向 时间跳闸6) Auto High and low limit test.自动高低极限试验7) PT failure Test. PT 故障 试验8) Auto/Manual transfer test.自动/手动传输试验9) M1/M2 transfertest.M1/M2传输试验3. Dummy Synch test 伪同步试验4. Perform synchronize to grid and reverse power 52Gtrip test if vibration levels Acceptable如果振动级可以接 受,与电网并网,倒送电52G跳 闸试验5. EX2100 on-line test (25% load)EX2100联机试验(25%负 荷)After Shut-down 停机后1. Install balance shots if required 如果需要,安装平衡粒2. Repair any leaks / defects identified修复发现的泄漏/缺陷3. Replace or clean the strainers of LP Hood spray, CEP, BFP and drains spray and perform any other maintenance items as required更换或清洁低压罩喷嘴、 EDP、BFP和疏水喷嘴的滤网,根据 需要执行其它维护项4. Inspect and clean start up temporary gas strainers and sealing/cooling air if required to clean检查和清洁起动临时气体 滤网和密封/冷却空气(如果需要清 洁的话)Day 4 第4天 11/11/2006Load test 负荷试 验Combined cycle 联合循 环1. Start up and Synch to grid起动和并网2. Steam cleaning 蒸汽清洗3. Line up of chemical sampling, dosing and CPP调整化学取样、加药 和CPP4. Steam to turbine if steam quality accepta- ble如果蒸汽质量可以接 受,给汽机送蒸汽5. Over speed trip test 超 速跳闸试验1. Res tart unit to FSNL and synch to grid 重新起动机组 至FSNL,并网2. Steam cleaning and steam to turbine if steam quality acceptable如果蒸汽质量可以 接受,蒸汽清洗,给汽机送蒸 汽3. Steam temperature matching test蒸汽温度匹配试验4. ST 25% load and min 4 hours soak蒸汽轮机25%负荷,至少 浸泡4小时5. 52G breaker off and over speed trip test 52G 断路器断 开,超速跳闸试验6. Monitor vibration levelsthrough out the test period 监视整个试验期间的振动级After Shut-down 停机后1. Install balance shots if required 如果需要,安装平衡粒2. Repair any leaks / defects identified修复发现的泄漏/缺陷3. Replace or clean the strainer of LP Hood spray, and drains spray and perform any othermaintenance items as required 更 换或清洁低压罩喷嘴和疏水喷嘴, 根据需要执行其它维护项4. Inspect and clean start up temporary gas strainers and sealing/cooling air if required to clean检杳和清洁起动临时气体 滤网和密封/冷却空气(如果需要清 洁的话)Day/Dat e天/日 期Test 试 验Purpose of Test 试验目的Unit activities 机组活动Remarks 备注Day 5 第5天 11/12/2006DLN tuning PPM mode to base Load DLN调 整PPM 模式至 基本负 荷1. Combined cycle base load (PPM) operation 联 合循环基本负荷(PPM)运 行2. Preliminary DLN tuning up base load withstrainer (PPM)带滤网初 步DLN调整基本负荷1. Res tart unit and load to combined cycle base load with PPM重新起动机组,加载 至联合循环基本负荷PPM2. Perform DLN tuning 执行 DLN 调整3. Performance heater commissioning 执行加热器调试3. EX2100 step response test (25%, 50%, 75% and 100%).EX2100阶跃响应试验(25%, 50%, 75% 和 100%)4. PT failure test at online condition (25% only)联机 状态下PT故障试验(仅25%)5. HRSG safety valve test if any HRSG安全阀门试验(如果有 的话)6. Perform normal shutdown afterwards and monitor flame out at correct speed during unit coast down执行正常停机, 监视机组惰行期间正确速度时的 熄火情况7. Monitor vibration levelsthrough out the test period 监 视整个试验期间的振动级8. Check HRSG expansion.检杳 HRSG的膨胀After Shut-down 停机后1. Install balance shots if required 如果需要,安装平衡粒2. Repair any leaks / defects identified修复发现的泄漏/缺陷3. Replace or clean the strainer of LP Hood spray, and drains spray and perform any othermaintenance items as required 更 换或清洁低压罩喷嘴和疏水喷嘴, 根据需要执行其它维护项4. Inspect and clean start up temporary gas strainers and sealing/cooling air if required to clean检杳和清洁起动临时气体 滤网和密封/冷却空气(如果需要清 洁的话)Day 6 第6天 11/13/2006PPM base load for 30 hours PPM负 荷30小 时 Combined Cycle Base Load 联 合循环 基本负 荷1. Combined cycle base load (PPM) operation 联 合循环基本负荷(PPM)运 行2. Continue to run 30 hours at PPM base load 继续以PPM基本负荷运行 30小时1. Res tart unit and load to combined cycle base load (PPM)重新起动机组,加载到联 合循环基本负荷(PPM)2. Monitor vibration levels 监 视振动级Inspect and clean start up temporary gas strainers and sealing/cooling air if required to clean检杳和清洁起动临时气体 滤网和密封/冷却空气(如果需要清 洁的话)Day 7 第7天 11/14/2006PPM base load for 30 hours PPM基 本负荷 30小时 Combined Cycle Base Load 联 合循环 基本负 荷1. Combined cycle base load (PPM)Operation联合循环基 本负荷(PPM)运行2. Continue to run 30 hours at PPMbase load 继续以 PPM 基本负荷运行30小时1. Continue to run combined cycle base load (PPM)继续运行 联合循环基本负荷(PPM)2. Monitor vibration levels 监视振动级3. Perform normal shutdown afterwards and monitor flame out at correct speed during unit coast down执行正常停机, 监视机组惰行期间正常速度时的 熄火Inspect and clean start up temporary gas strainers and sealing/cooling air if required to clean检查和清洁起动临时气体滤网 和密封/冷却空气(如果需要清洁的 话)Day/Date天/日期Day 8第8天11/15/2006Test 试 Purpose of Test 试验目的验Unit activities 机组活动Remarks 备注Cooling down 冷 却Cooling down to remove all of strainers 冷却后拆 除所有滤网Cooling down to remove all of strainers冷却后拆除所有滤网Day 09第9天11/16/2006Day 10第10天11/17/2006Day 11第11天11/18/2006Cooling down 冷 却Cooling down 冷 却DLN tuningPremixed mode toCooling down to remove all of strainers 冷却后拆 除所有滤网Cooling down to remove all of strainers 冷却后拆 除所有滤网1. Combined cycle base load (PM) operation 联合循 环基本负荷(PM)运行2. DLN tuning without strainer for Premixedbase mode预混合模式无滤网DLNLoad 调整DLN调 整预混 合模式 至基本3. Load reject test for50% and 100%50%和100%的甩负荷试验Cooling down to remove all of strainers冷却后拆除所有滤网 Inspect inlet air and exhaust area检查进气和排气区域Cooling down to remove all of strainers冷却后拆除所有滤网 Inspect inlet air and exhaust area检查进气和排气区域1. Restart unit and load to combined cycle base load with PM重新起动机组,加载到联合循 环基本负荷PM2. Perform DLN tuning 执行 DLN 调整3. Load reject test for 50% and 100% 50%和100%的甩负荷试 验4. Re-Synch to gird and base load重新并网和基本负荷Remove all of strainers for gas fuel, sealing and cooling air, steam strainers after completion of 30 hours operation运行30小时结束后拆 除气体燃料、密封空气和冷却空气的所有 滤网及蒸汽滤网Remove all of strainers for gas fuel, sealing and cooling air, steam strainer after completion of 30 hours operation运行30小时结束后拆 除气体燃料、密封空气和冷却空气的所有 滤网及蒸汽滤网Remove all of strainers for gas fuel, sealing and cooling air, steam strainer after completion of 30 hours operation运行30小时结束后拆 除气体燃料、密封空气和冷却空气的所有 滤网及蒸汽滤网CEMS ready to DLN tuningCEMS准备DLN调整负荷DLN5. Prepare 168 hours reliability test run 准备 168 小时可 靠性试运Day 12 第12天 11/19/2006Reliability run 168hrs, 1 day 可靠性 运行 168小 时,第 1天1. Combined cycle base load (PM) operation 联合循 环基本负荷(PM)运行1. Combined cycle base load (PM) operation联合循环基本负 荷(PM)运行CEMS ready to PM base loadCEMS准备PM基本负荷Day 13 第13天 11/20/2006Reliability run 168hrs, 2 day 可靠性 运行 168小 时,第 2天1. Combined cycle base load (PM) operation 联合循 环基本负荷(PM)运行1. Combined cycle base load (PM) operation联合循环基本负 荷(PM)运行CEMS ready to PM base loadCEMS准备PM基本负荷Day/Dat e天/日 期Test 试 验Purpose of Test 试验目的Unit activities 机组活动Remarks 备注Day 14 第14天 11/21/2006Reliability run 168hrs, 3 day 可靠性1. Combined cycle base load (PM) operation 联合循 环基本负荷(PM)运行1. Combined cycle base load (PM) operation联合循环基本负 荷(PM)运行CEMS ready to PM base loadCEMS准备PM基本负荷运行 168小 时,第3天Day 15 第15天 11/22/2006Reliability run 168hrs, 4 day 可靠性 运行 168小 时,第 4天1. Combined cycle base load (PM) operation 联合循 环基本负荷(PM)运行1. Combined cycle base load (PM) operation联合循环基本负 荷(PM)运行CEMS ready to PM base load'CEMS准备PM基本负荷Day 16 第16天 11/23/2006Reliability run 168hrs, 5 day 可靠性 运行 168小 时,第 5天1. Combined cycle base load (PM) operation 联合循 环基本负荷(PM)运行1. Combined cycle base load (PM) operation联合循环基本负 荷(PM)运行CEMS ready to PM base loadCEMS准备PM基本负荷Day 17 第17天 11/24/2006Reliability run 168hrs, 6 day 可靠性 运行 168小1. Combined cycle base load (PM) operation 联合循 环基本负荷(PM)运行1. Combined cycle base load (PM) operation联合循环基本负 荷(PM)运行CEMS ready to PM base loadCEMS准备PM基本负荷时,第6天Day 18 第18天 11/25/2006Reliability run 168hrs, 7 day 可靠性 运行 168小 时,第 7天1. Combined cycle base load (PM) operation 联合循 环基本负荷(PM)运行1. Combined cycle base load (PM) operation联合循环基本负 荷(PM)运行2. Normal shut down after completion of 168 hours reliability run test168 小时可靠性 运行试验完成后正常停机CEMS ready to PM base loadCEMS准备PM基本负荷Day 19 第19天 11/26/20068 days start up and shut down daily, 1 day 每天起 动和停 机,共 8天, 第1天8 days start up and shut down daily每天起动和停 机,共8天8 days start up and shut down daily每天起动和停机,共8天8 days start up and shut down daily每天起动和停机,共8天Day/Dat e天/日 期Test 试 验Purpose of Test 试验目的Unit activities 机组活动Remarks 备注Day 20 第20天 11/27/20068 days start up and shut down8 days start up and shut down daily每天起动和停 机,共8天8 days start up and shut down daily每天起动和停机,共8天8 days start up and shut down daily每天起动和停机,共8天daily, 2 dayl day每 天起动 和停 机,共 8天, 第2天Day 21 第21天 11/28/20068 days start up and shut down daily,3 day1 day每 天起动 和停 机,共8天, 第3天8 days start up and shut down daily每天起动和停 机,共8天8 days start up and shut down daily每天起动和停机,共8天8 days start up and shut down daily每天起动和停机,共8天Day 22 第22天 11/29/20068 days start up and shut down daily,4 day1 day每 天起动 和停 机,共8 days start up and shut down daily每天起动和停 机,共8天8 days start up and shut down daily每天起动和停机,共8天8 days start up and shut down daily每天起动和停机,共8天8天, 第4天Day 23第23天11/30/2006Day/Date天/日期Day 24第24天12/01/20068 daysstartup and shutdown daily, 5 day1 day每 天起动 和停 机,共 8天, 第5天Test 试验8 days start up and shut down daily,6 day1 day每 天起动 和停 机,共8天, 第6天8 days start up and shut down daily每天起动和停 机,共8天8 days start up and shut down 8 days start up and shut down daily每天起动和停机,共8天 daily每天起动和停机,共8天Unit activities 机组活动Remarks 备注8 days start up and shut down daily每天起动和停机,共8天8 days start up and shut down daily每天起动和停机,共8天Purpose of Test 试验目的8 days start up and shut down daily每天起动和停 机,共8天Day 25 第25天 12/02/20068 days start up and shut down daily,7 day1 day每 天起动 和停 机,共8天, 第7天8 days start up and shut down daily每天起动和停 机,共8天8 days start up and shut down daily每天起动和停机,共8天8 days start up and shut down daily每天起动和停机,共8天Day 26 第26天 12/03/20068 days start up and shut down daily, 8day1 day每 天起动 和停 机,共 8天, 第8天8 days start up and shut down daily每天起动和停 机,共8天8 days start up and shut down daily每天起动和停机,共8天8 days start up and shut down daily每天起动和停机,共8天Day 27 第27天 12/04/2006No Test 没有试 验Cooling 冷却Cooling for water wash 冷却准 备水洗Install performance test equip- ments安装性能试验设备Day 28 第28天 12/05/2006No Test 没有试 验Cooling 冷却Cooling for water wash 冷却准 备水洗Install performance test equip- ments安装性能试验设备Day/Dat e天/日 期Test 试 验Purpose of Test 试验目的Unit activities 机组活动Remarks 备注Day 29 第29天 12/06/2006Off line water wash 脱 机水洗Off line water wash 脱机 水洗Off line water wash 脱机水洗Off line water wash 脱机水洗Day 30 第30天 12/07/2006Int egratedDLN Tuning 整体 DLN调 整Integrated DLN Tuning for part load部分负荷整体DLN 调整Integrated DLN Tuning for part load部分负荷整体DLN调整Collect data收集数据Day 31 第31天 12/08/2006No Test 没有试 验Cooling 冷却Cooling for water wash 冷却准 备水洗Day 32 第32天 12/09/2006No Test 没有试 验Cooling 冷却Cooling for water wash 冷却准 备水洗Day 33 第33天 12/10/2006Off line water wash 脱 机水洗Off line water wash 脱机 水洗Off line water wash 脱机水洗Off line water wash 脱机水洗Day 34 第34天 12/11/2006Int egratedDLN Tuning 整体 DLN调 整Integrated DLN Tuning for base load基本负荷整体DLN 调整Integrated DLN Tuning for base load基本负荷整体DLN调整 On line water washing test if any required如果需要,做联机 水洗试验Collect data收集数据Day/Dat eTest 天 /日期Purpose of Test 试验目的Unit activities 机组活动Remarks 备注Day 35 第35天 12/12/2006No Test 没有试 验Cooling 冷却Cooling for water wash 冷却准 备水洗Day 36 第36天 12/13/2006No Test 没有试 验Cooling 冷却Cooling for water wash 冷却准 备水洗Day 37 第37天 12/14/2006Off line water wash 脱 机水洗Off line water wash for performance test 脱机水洗 准备做性能试验Off line water wash 脱机水洗Off line water wash 脱机水洗Day 38 第38天 12/15/2006PerformanceTest 性 能试验Baseload & Part load performance test 基本负 荷和部分负荷性能试验 Emission level check 排 气污染程度检查 Operational noise levels check运行噪音级检 查Baseload performance test on gas气体基本负荷性能试验 Part load performance tests on gas气体基本负荷性能试验 Emission tests 排放试验 Operational Noise levels measurement测量运行噪音级Test to be done within 25 hours after GT compressor water wash. 在燃机压缩机水洗后25小时做试验 Ensure unit operated at baseload for at least 2 hours prior to t es t.确保试验前机组至少以基 本负荷运行2小时Day 39 第39天 12/16/2006No Test 没有试 验Cooling 冷却Remove performance test equipment拆除性能试验设备Remove performance test equipment 拆除性能试验设备Day 40 第40天 12/17/2006Load test 负荷试 验Power System Stability (PSS) Tests电力系统稳 定性(PSS)试验Restart unit and load to combine cycle base load 重 新起动机组,加载至联合循环 基本负荷Perform PSS tests 执行 PSS 试验This test can be done any time during commissioning period depend on customer's decision 此 项试验在调试期间随时可做,由客 户决定。